CASE STUDIES
Construction Fleet Cuts Maintenance Costs by 20%
Savings for heavy vehicles and machinery
Client Background
A construction company operating 18 heavy vehicles and machinery units required better oversight of engine hours, fuel usage, and preventive maintenance scheduling. Maintenance was previously based on manual logs and operator reporting.
Industry
Construction & Heavy Equipment
Annual Projected Savings
€16,700
The Challenge
The company faced:
- Unexpected breakdowns
- Inaccurate service intervals
- Excessive fuel consumption
- Limited visibility of engine hours
- Downtime affecting project timelines
Unplanned maintenance was increasing operational costs.
The Solution
TrackVisionTech deployed:
- CANBUS integration
- Engine hour monitoring
- Fuel consumption analytics
- Maintenance alerts
- Real-time location tracking
- Geofencing for job sites
The dashboard automatically triggered maintenance alerts based on engine-hour thresholds.
Implementation
- The Installation was completed in 1 week.
- Service schedules were digitised within the system.
- Maintenance thresholds were customised per vehicle type.
- Site-based geofencing provided location control of equipment.
Results
- 20% reduction in maintenance costs
- 35% decrease in unexpected breakdowns
- 15% reduction in fuel waste
- Improved project timeline reliability
- Better asset utilisation tracking
ROI achieved within 6 months.
Key Takeaway
Engine-hour data and predictive maintenance convert heavy fleet management from reactive repairs to controlled operational planning.
95%
Customer Satisfaction rate
10+
Years of Industry Experience
€10m
Client Operational Savings
50m
Miles Tracked Monthly